High-Quality PE Coated Nonwoven Factories & Company

Extrusion PE coating applies molten polyethylene resin directly onto the nonwoven fabric web through a flat slot die, creating an immediate thermal bond without chemical glues. Adhesive lamination relies on polyurethane (PU) or hot-melt adhesive layers to join pre-formed PE film to fabric. Direct extrusion ensures superior bonding integrity, eliminates solvent odors, minimizes stiffness, and significantly reduces multi-stage production costs.

Yes. Our carding and cross-lapping lines allow precise control over fiber orientation. We can manufacture parallel-laid webs for higher Machine Direction (MD) speeds or cross-lapped webs that deliver an isotropic 1:1 or 1:1.2 MD/CD tensile ratio. This balance prevents neck-in and directional splitting during high-speed roll converting.

We manufacture base spunlace webs from 30 gsm to over 200 gsm using PET, Viscose, PP, or PLA fibers. The PE coating layer can be adjusted precisely from 10 gsm up to 60 gsm. Our maximum working width reaches 3,200 mm, and our in-house slitting lines can deliver custom widths down to 50 mm rolls tailored to client machinery.

While SMS (Spunbond-Meltblown-Spunbond) offers high breathability, its liquid barrier capabilities are limited under physical pressure. Microporous films provide breathability but can tear easily under shear stress. PE coated spunlace combines the high tensile durability, flexibility, and drape of hydroentangled fabric with an impermeable moisture shield, making it ideal for surgical drapes, fluid-containment underpads, and protective barrier packaging.

YDL Nonwovens operates under an ISO 9001 quality management framework. Our functional barrier products conform to ISO 13485-aligned manufacturing practices. We furnish test reports for hydrostatic pressure resistance (AATCC 127), biological safety evaluations (ISO 10993), flammability compliance, and REACH/RoHS environmental statements.