Conventional Spunlace Supplier & Factory

Conventional spunlace relies purely on hydraulic mechanical energy to intertwine staple fibers. High-pressure water micro-jets force fibers to entangle into a cohesive web without chemical adhesives, acrylic resins, or thermal heat fusion. Compared to chemical-bonded fabrics, spunlace is softer, low in chemical residuals, and safer for human contact. Compared to polypropylene spunbond, spunlace offers superior drape, cloth-like hand feel, and vastly higher fluid absorption capacity.

Viscose (Rayon) is a regenerated cellulose fiber containing natural hydroxyl groups, making it intensely hydrophilic; it absorbs water and liquids almost instantly. Polyester (PET) is synthetic and hydrophobic, offering superior mechanical tensile strength, wet modulus, resilience, and cost advantages. By adjusting the blend ratio (e.g., 70% Viscose / 30% PET for premium medical wipes, or 100% PET for leather backing), we tailor the exact balance of fluid capacity, durability, dimensional stability, and raw material cost.

Parallel-laid spunlace directs carded fibers primarily along the Machine Direction (MD). This delivers high longitudinal tensile strength at economical line speeds, but results in lower Cross Direction (CD) resistance and a tendency to stretch sideways. Cross-lapped spunlace layers carded fiber webs back and forth across a diagonal lattice before hydroentanglement. This orientation equalizes the fiber distribution, yielding an MD:CD tensile ratio near 1:1, preventing necking, curling, and stretching under cross-tension.

Yes. We utilize specialized hydroentanglement forming sleeves and patterned dewatering drums. Available surface textures include Plain (dense and smooth), Apertured Mesh (16-mesh, 22-mesh, 30-mesh, and 40-mesh for fluid drainage and particle capture), Pearl/Dot Embossed (for enhanced scrubbing efficacy in baby wipes and beauty pads), and customized engraved geometric patterns.

Unlike base-fabric-only suppliers, our Changshu manufacturing facility incorporates complete in-house finishing lines. These include continuous jet dyeing (for color matching in synthetic leather and home textiles), chemical sizing (adjusting stiffness and tensile stability), rotary pigment printing (for custom branding and decorative wipe motifs), flame retardant baths, and fluorocarbon water/oil repellent treatments.

YDL operates under an ISO 9001 certified Quality Management System. Our products comply with European REACH (EC 1907/2006) regulations, RoHS directives, and OEKO-TEX Standard 100 Class I/II criteria (ensuring absence of harmful formaldehydes, aromatic amines, and heavy metals). All medical-grade fabrics are tested for bioburden, skin irritation, and cytotoxicity per ISO 10993 standards.

For standard white conventional spunlace in catalog weights, our standard MOQ is 1,000 to 3,000 kg (equivalent to one pallet or small trial trial run). For customized dyed, printed, or specialized functional finishing grades, the typical MOQ is 1 standard 20ft container (approx. 4 to 6 metric tons). Pre-production sample yardage (A4 swatches or roll samples) can typically be dispatched within 3–5 working days.

Rolls are slit using laser-aligned pneumatic shear knives ensuring neat, lint-free edge cuts from 100mm up to 3200mm. Each roll is wound on heavy-duty 76mm (3-inch) or 152mm (6-inch) paper cores, wrapped in moisture-barrier PE shrink film, capped with durable edge protectors, and clearly labeled with lot numbers and barcodes. Rolls are packed directly or palletized with desiccants to prevent sea-freight humidity damage.